Cement Lock Technology Assessment

In 1997, the ERC Policy and Assessment Group produced a forecast of the yet-to-commercialized Cement-Lock technology, invented and sponsored by the Gas Technology Institute. This unique process processes contaminated soils/sediments into a stabilized product known as Ecomelt. The Ecomelt product is mixed with clean Portland cement to produce a highly-stable cement product for commercial use that can be used in situations where land-filling is not a viable option. The main focus was on highly contaminated soils and sediments that can only be landfilled at very high tipping fees.

This assessment determined the likelihood of commercial success of the technology. Using reasonably accurate ranges for a set of variables that critically impact the diffusion and profitability of the technology once commercialized – for example, long-term forecasts for the market price of Portland cement, forecasts for tipping fees at TSCA-certified landfills, and forecasts for the price of natural gas. Using a monte carlo approach, probability distributions for key financial performance criteria – net present value, internal rate of return, annual profit margin, project payback – were determined.

The Cement Lock process was shown to have a low probability for success for processing clean concrete and asphalt wastes as well as low-level toxic waste. However, for high-level toxic waste, the process exhibited highly positive financial results. PCB contaminated soils and sediments were shown to be ideal feedstocks for the Cement Lock process.

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