Sorption Test Facilities

The Rotor Test Loop and Fixed-Bed Matrix Test System are sorption based technology research facilities at the University of Illinois at Chicago that are available to the public and private sector.

The Rotor Test Loop

The Rotor Test Loop provides two separately conditioned air streams --process and regeneration -- for steady state performance testing of active and passive sorbent devices ranging from desiccant dehumidifiers to enthalpy exchangers to air cleaners. Up to 500 scfm of air can be processed on each side, with process humidity up to 115 gr/lb and regeneration temperatures up to 250 oF. The system is extensively instrumented for data acquisition.

Rotor Test Loop: (1) preconditioning dehumidifier, (2) blower, (3) preconditioning evaporative cooler, (4) preconditioning heater, (5) data acquisition system, (6) rotor test section

The air streams both originate from the laboratory. As needed, the air is first preconditioned by a desiccant dehumidifier. The dehumidified air stream splits and combines with bypass air to form the process and regeneration airflows. Each air stream is drawn through the balance of the loop by a separate blower. Two additional blowers at the end of the test loop allow the rotor test section to be set up in draw through or blow through mode, or in any combination of those two modes. Downstream of the first blower, each air stream is preheated, humidified/cooled, and postheated, as necessary, before it enters the rotor test section at the humidity and temperature condition prescribed for the test. The heaters are electric resistance elements with customized microprocessor based, auto tuning temperature control. The humidifiers are corrugated, wet media evaporative coolers.

Schematic of the Rotor Test Loop

The process side of the Rotor Test Loop can provide the following conditions:

  • Face velocity of up to 650 fpm (500 scfm)
  • Temperature from 70 to 135 F
  • Moisture content from 15 grains/lb to 155 grains/lb

The maximum temperature for current test section is 250 oF and can hold a rotor up to 14 inch in diameter. A new sheet metal design for the test section in under development that will withstand much higher temperatures and hold a larger rotor up to 20 inches.

Performance measurements for the rotor are made inside the test section. Sampling of humidity and temperature is done on both sides of the rotor every 30 degrees of rotation. Air is drawn through sampling ports to a scanningvalve to the dew point hygrometer. Temperatures are measured using calibrated thermocouple grids. The airflow rates are measured using hot-wire anemometers and laminar flow elements. The test section is also designed to allow evaluation of the performance of the rotor at any other location of its surface. The hot-wire anemometers are utilized to check for even airflow distribution. All readings are collected using a Hewlett Packard data acquisition system and displayed using the Vee program.

Data Acquisition System Screen

Sample Rotor Specification for Test Section

Sample Process Air Condition Envelope at 300 CFM

Fixed-Bed Matrix Test System

The fixed bed system is a testing apparatus for evaluating matrix samples for advanced sorbent rotor designs. Matrix samples with the dimensions of 5.5 inches wide X 1.5 inches high X up to 8 inches deep are required for the test section. The test section allows for dynamic measurements of matrix performance over time by alternating between countercurrent process and regeneration airstreams utilizing automated dampers with pneumatic actuators. The testing conditions available in this system are:

  • Process inlet temperature down to 70 oF
  • Regeneration inlet dry bulb temperature up to 350 oF
  • Process humidity up to 100 gr/lb
  • Regeneration humidity up to 140 gr/lb
  • Matrix face velocity up to 300 fpm
  • Airflow switching rates up to 20 RPH

Fixed-Bed Matrix Test System
Components: (1) matrix sample, (2) chilled mirror hygrometers, (3) DAS, (4) flow meters, (5) heaters

Two ring compressors blow the air through the system. That airstream splits into process and regeneration airflows which are independently humidified/dehumidified in two water towers. Airstreams are heated, as needed, before reaching the actuated dampers. During a single test, both streams of air are kept at constant conditions. While the matrix is exposed to the process air, the regeneration air bypasses the sample, and vice versa.

Humidity is monitored by chilled mirror dew point hydrometers. Humidity sampling ports are located on both sides of the sample. Temperature is measured by thermocouples. Air velocity is determined with rotameters. All data is collected using a data acquisition system.

Matrix Sample

 

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